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80μM Hard Chrome Corrugator Machine Pressure Roller

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Qingdao Yonghui Packaging Machinery Co.,Ltd
City:qingdao
Province/State:shandong
Country/Region:china
Contact Person:MsBonnie Li
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80μM Hard Chrome Corrugator Machine Pressure Roller

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Brand Name :YH
Place of Origin :Made in China
MOQ :1 pcs
Price :500-10000
Payment Terms :T/T
Supply Ability :3000 pcs
Delivery Time :30-45 days
Packaging Details :Wooden Boxes
Model Number :1900-328
Material :45# steel
Coating :Hard Chrome 50-80μm
Width :1900mm
Diameter :328mm
Steel wall thickness :≥50mm
Heating treatment :Intermediate frequency quenching
Hardness :>HRC55 after hardening
Refurbish :3-4 times
Certification :ISO9001
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View Product Description

45# Steel Hard Chrome Coating Pressure Roll for Corrugator Machine

Specifications of Pressure Roll:

Product name Pressure roll
Application Single facer, corrugator machine
Raw material 45# Steel
Heating treatment Intermediate frequency quenching
Hardness ≥HRC 55
Harden Layer ≥7mm
Coating Hard chrome 0.05-0.08mm
Diameter 50-500mm
The roller surface length 100-4000mm
Cylinder run-out accuracy ≤0.02mm
Cylindricity accuracy ≤0.015mm
Dynamic balancing accuracy grade G2.5 G2.5

80μM Hard Chrome Corrugator Machine Pressure Roller

Precision Welding Can Be Inseparable

Both ends of the roller body should be heated to release the size of the inner bored hole. After the spindle heads are put in, the roller body and the spindle heads should be held tightly after natural cooling. When everything is ready, a driving fit interface has been formed between the roller body and the spindle heads by means of preheating, welding or bolting. Special care should be taken when welding, because finished pressure roller body’s temperature will rise constantly when the roller is running, and the roller body also bears pressure of the steam from the inside of the roller body, which will form the so-called “pressure vessel”. In view of this, the roller body and the spindle heads joint must pass the pressure test. When the welding process finished, the work piece shall be put into the furnace for high temperature tempering to reduce stress.

80μM Hard Chrome Corrugator Machine Pressure Roller

High Hardness from Vertical Quenching Process

Intermediate frequency quenching can guarantee both the hardness and harden depth we need. Our harden layer depth can reach to 8-12mm. With harder base material as foundation, the lifetime of our corrugating rolls are greatly extended. After different heat treatment process, the corrugated roller surface becomes more wear-resistant and durable. Some manufacturers groove their lower rollers before the rollers’ were harden, because it is relatively easy to work with soft materials. By this could cause problems in the later heating process for the rollers, which will make the hardness of the rollers change. After heating treatment we cut slots of lower roll though this process needs more time but makes uniform hardness.

80μM Hard Chrome Corrugator Machine Pressure Roller

Quenching Mahine

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