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Forged HV1250 B Flute Tungsten Carbide Corrugating Rolls

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Qingdao Yonghui Packaging Machinery Co.,Ltd
City:qingdao
Province/State:shandong
Country/Region:china
Contact Person:MsBonnie Li
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Forged HV1250 B Flute Tungsten Carbide Corrugating Rolls

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Brand Name :YH
Model Number :2500-385/360
Place of Origin :Made in China
MOQ :1set
Payment Terms :T/T
Supply Ability :1500 sets per year
Delivery Time :60-90 days
Packaging Details :Wooden Boxes
Material :50CrMo precision forged alloy steel
Coating :60-80μm American Praxair super hard 1342 tungsten cabide powder
Width :2500mm×Φ385/360mm
Heating treatment :Intermediate frequency quenching
Hardness :>HRC58 after hardening
Micro hardness :HV1250-1400
Flute type :B flute 2.8mm
Warranty :30million linear meters or 1 year, whichever comes first
Finishing :Ra <0.6μm
Refurbish :3-4 times
Certification :ISO9001
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High-precision tungsten carbide corrugated paper roll

The wear-resistant tungsten coated roller is highly efficient because it symbolizes the most advanced technological development in the corrugated packaging industry. The combination of high-precision grinding and cobalt-tungsten coating can extend the service life of the rollers and is economically feasible at the forefront of production. Meijia provides flute and product quality certification. Such rolls are perfectly synchronized with single-face machines and automatic corrugated paper mills to maximize the return on investment. The following are some technical knowledge and product advantages:
technical knowledge:
1. Drum material
Tailored. However, the most commonly used 50CrMo alloy steel forgings.
2. Range of coating thickness
0.06 to 0.08 tungsten coating thickness
3. Tailor-made rollers for economically feasible production processes
4. Hardness: Roller hardness> 59-62 HRC
5. Highly advanced heating and tempering unit
6. High precision grinding
7. Hot groove/CCS
Excellent heat transfer performance improves production quality and avoids scaling of the insulating film on the surface of the roller.
8. Laser profiler
Precise contour testing to produce the best results.
Product advantages:
1. Anti-friction performance:
2. Cost saving:
3. Reduce the cost of linear corrugated rollers per meter by more than 70%, 5-10%, reduce paper consumption by 2-5%, reduce waste (waste)
4. Longevity:
The life span is increased by more than 150-200%.
5. Excellent demoulding performance:
Improve quality and increase productivity:
6. Strength:
The strength of corrugated board increased by more than 20%
Flute Profile Height(mm) Pitch(mm) Flutes/300mm T.U.R
A UV 4.5-5.0 8.0-9.5 34±3 1.45-1.52
C UV 3.5-4.0 6.8-7.9 41±3 1.37-1.47
B UV 2.5-3.0 5.5-6.5 50±4 1.33-1.41
E UV 1.1-2.0 3.0-3.5 93±6 1.24-1.36
F UV 0.8-1.0 2.2-3.2 115±20 1.19-1.25
G UV 0.6-0.8 1.8-2.8 136±20 1.15-1.20
N UV 0.4-0.6 1.2-2.2 193±55 1.10-1.15
Others UV Customized Design Design Design

Precision index of corrugating rolls

Item Index
Gear teeth height limits of deviation ≤ 0.01mm
Addendum circle run out tolerance ≤ 0.02mm
Gear teeth width limits of deviations ≤ 0.015mm
Tooth profile limits of deviations ≤ 0.01mm
Gear lateral face counter shaft parallelism ≤ 0.01mm
Tip cylinder element linear ≤ 0.01mm
Gear teeth division limits of deviations ±10"
Smooth finish Ra<0.6µm











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